Paste extrusion.
Green-state machining.
Sintered to spec.
One hybrid process repeatable production of complex ceramic geometries.
— THE PROCESS
A continuous flow from
feedstock to finished part.
Each stage independently characterised, so the whole pipeline is repeatable.
A controlled paste, deposited layer by layer.
Ceramic paste with a tuned binder fraction is extruded into a near-net green body.
Precision is added to the green body, not the sintered one.
Machining the green body, soft and dimensionally stable, closes geometry tolerances powder routes leave open.
Densification to spec, with predictable shrinkage.
A controlled debind and sinter cycle takes the green body to full density, with shrinkage characterised per material.
— TWO WAYS TO WORK WITH US
CHAMP, in your facility or co-create with ours.
A platform and a service. Same hybrid process powers both.
Bring CHAMP in-house.
Configurations sized to your floor, with materials support, qualification, and service. Enquiry-only.
- Floor-standing hybrid additive/subtractive system
- Materials support & on-site commissioning
- Operator training, service contract
A part, made with us.
Send a geometry, a material spec, a tolerance target. We scope, sample on CHAMP, and share the data.
- 5-day feasibility memo - 4-week sample run
- Inspection report and material certificate
- NDA on request before files are shared
±25µm
Tolerance, green
Closed by green-state CNC, not after sintering.
>99%
Sintered density
Alumina, on production.
1
Production material
Alumina. Custom compositions through co-creation.
0
Part-specific tooling
No press tools, no moulds. Each geometry runs from CAD.
5
Stages, one cell
Feedstock to finished part in a single qualified workflow.
— SPECS AT A GLANCE
The number behind the process.
Headline figures. Full capability sheet on request.
— APPLICATIONS
Target applications.
High-temperature, high-purity, dimensionally critical parts.
High-temperature components, complex geometries.
Turbine sections, thermal protection inserts, igniter housings.
See Demonstrators →Nuclear, fusion, and battery materials.
Divertor sleeves, electrolyte separators, cell housings.
See Demonstrators →Wafer handling, plasma resistance, dimensional stability.
Chuck inserts, end-effectors, plasma chamber components.
See Demonstrators →